This document contains subject matter to which OMAX® Corporation has proprietary rights. Recipients of this document shall not duplicate, use, or disclose information contained herein, in whole or in part, for any use other than the purpose for which this manual was provided.

OMAX Corporation believes the information described in this manual is accurate and reliable. From time to time, design improvements will be made to the OMAX equipment. Photographs, text, and sketches within the body of this manual may not exactly represent your equipment. In general, this manual contains the most up-to-date information available. However, OMAX Corporation cannot accept any responsibility, financial or otherwise, for any consequences arising out of the use of this material. The information contained herein is subject to change, and revisions may be issued to advise of such changes or additions. OMAX strives to continually improve user documentation. If you have any questions or concerns about the content of this user’s guide, please e-mail us at tech_writing@omax.com, or contact us by mail at:

OMAX Corporation
Technical Publications
21409 72nd Avenue South
Kent, WA, USA 98032

OMAX Corporation is continually improving their equipment to bring you the best in abrasive waterjet machining technology. For that reason, your abrasive waterjet may differ slightly from what is described in this document. If you have any questions, please feel free to contact us at 1-818-647-1994 or e-mail us at info@protomax.com. You can also receive technical support on-line at: Web: http://www.protomax.com.

Original Instructions in English
April 2018
© 2018 OMAX Corporation

Machine Safety Labels

The following safety labels may appear on the equipment. If ignored, physical injury, death, or equipment damage may occur. Read the complete safety information provided in the operation, installation or maintenance guide before installing, operating, or maintaining the equipment.

Safety Legend

The following safety signal word panels and paragraph notifications may appear throughout this and other documentation. Each provides safety issue identification and recommended actions to avoid the hazard. Be alert!

Follow the recommended safety actions and precautions to prevent injury or damage to the equipment.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Used to address practices not related to physical injury—property damage only.

Used to provide supplementary information, emphasize a point or give a tip for easier operation.

Required Tools

The following table contains a list of tools with the appropriate sizes that are needed to install and maintain the Drain Water Filter Tank. Tools listed with part numbers are included with the ProtoMAX.

Icon	Tool	Size(s)
	Ratchet shears
	Safety glasses
	Gloves, latex

Components

Figure 1  

[1] Tank

[2] 90 degree elbow

[3] Tank cover

[4] Filter bag

[5] Pump assembly

Unpack the Drain Water Filter Tank

1.

Remove the drain water filter tank and components from the box.

Use care when removing the packaging materials from the electrical cords. Do not use sharp objects to remove the packing material. Sharp objects can puncture the electrical cord and create a shocking hazard.

2.

Remove the packaging materials from the components and power cords.

Assemble the Drain Water Filter Tank

Use care when removing the packaging materials from the electrical cords. Do not use sharp objects to remove the packing material. Sharp objects can puncture the electrical cord and create a shocking hazard.

1.

Place the drain water filter tank [2] approximately 12 in. (30 cm) from the right rear corner of the machine [1].

Figure 2  

2.

Place the pump assembly [1] in the tank [2].

Figure 3  

3.

Place the tank cover [2] on the tank, routing the cables and hose through the slot [1].

Figure 4  

4.

Place the filter bag through the center hole, ensuring the filter lip [1] sits on the top of the cover.

Figure 5  

5.

Expand the filter bag sides.

6.

Measure and cut the catcher tank drain water hose [1] so it reaches to approximately the middle of the tank cover, if applicable.

Figure 6  

7.

Place the 90-degree elbow [2] on the catcher tank drain hose [1] , then place the hose assembly in the center of the filter bag; secure the hose with the filter bag strap if needed.

To avoid clogging the drain hose or overflowing the tank, ensure the 90-degree elbow is placed in the center of the drain tank cover and there are no bends, kinks, or sags along the catcher tank drain hose.

Figure 7  

8.

Route the drain water filter tank hose to the drain.

9.

Plug the pump power cord [2] into the float switch power connection [1].

Figure 8  

Ensure the equipment is properly grounded in accordance with national, state, and local codes. Never remove any prong from the plug. Always plug into the proper electrical outlet. See the Safety section for important grounding information. Improper connection can result in a risk of electrical shock. If the electrical outlet is NOT properly grounded, or if in doubt as to whether the tool is properly grounded, contact a qualified electrician or service personnel.

10.

Connect the pump and float switch to the power source.

Operate the Drain Water Filter Tank

The Drain Water Filter Tank is an easy, mess-free option for disposing the machining debris. The drain water contains garnet abrasive and cutting particles (aluminum, wood, etc.) that will plug sewer lines. The drain water filter tank captures machining debris (for easy disposal) and allows filtered water to flow to the drain. Once installed, the drain water filter tank system operates automatically and only requires monitoring and periodic maintenance to ensure continuous operation. See the Important Safety Information, Disposing of Waste Materials section for additional information.

Replace the Filter Bag

Bacteria in the tank water can build up. A minor break in the skin can introduce harmful bacteria into a wound. Always wear protective gloves if you have cuts or open wounds on your hands. Wear gloves that provide protection against sharp metal edges.

The garnet abrasive is not a chemical irritant, but if not quickly washed out, it can injure an eye just as sand would. In addition, tank water could contain particles from the material or chemical irritants. Always wear eye protection when working on the ProtoMAX.

Spent garnet and catcher tank material can be heavy. Use care when lifting drain water filter bag to prevent injury.

The filter bag will seep and/or drain excess water when placed on the ground. Always place the filter bag in a waterproof container or bag to avoid damage to the floor and surrounding area.

1.

Unplug the pump and float switch from the power source.

2.

Compress the filter bag lip and remove the tank cover.

Figure 9  

3.

Place the catcher tank drain hose in the drain water filter tank.

Figure 10  

4.

Lift the filter bag from the tank and place it in a water proof container.

5.

Gently tap the filter bag to dewater.

6.

Discard the old filter bag, see Important Safety Information for Disposing of Waste Materials.

7.

Remove sediment from the tank and clean the tank and components, see Clean the Drain Water Filter Tank.

Clean the Drain Water Filter Tank

1.

Unplug the pump assembly from the power source.

2.

Remove the pump assembly [1] from the tank.

Figure 11  

3.

Remove the sediment from the tank.

4.

Spray the pump assembly with a strong stream of water to remove all sediment.

5.

Remove the suction cover [1] and spray with a stream of water to remove all sediment.

Figure 12

6.

Reinstall the suction cover [1] on the pump (Figure 12).

7.

Reassemble the drain water filter tank, see Assemble the Drain Water Filter Tank.

Technical Support

Refer to the ProtoMAX website for technical support contact information.

Warranty

Contact Customer Support or go to the ProtoMAX website.